Sublimation Printing Vs Cut & Sew

Sublimation Printing & Cut & Sew both have their merits, however, if you’re unsure on which print method is best for you the below comparison is a great place to start.

Sublimation Printing

Suitable For:
– Fashion T-Shirts
– Promotional Wear T-Shirts

Benefits:
– Lower price
– Faster lead times (generally 10-12 working days)
– Samples available

Limitations:
– The design on the sleeves must be the same as the body (the body design will flow onto the sleeves), these sleeves cannot be designed independently.
– Technical / Performance fabrics are not available (just a standard 100% polyester t-shirt).
– Cannot print dark colours, or have dark backgrounds.
– Cannot Pantone match.

How It Works:
Pre-made garments are laid flat on a press, we then use heat to transfer your design onto the t-shirt.

Cut & Sew + Sublimation

Suitable For:
– Sports Wear
– Promotional Wear
– Fashion Garments (in some instances)

Benefits:
– Full customisation (every part of the garment can be customised – including sleeves)
– Technical / Performance fabrics & cotton feel fabrics available
– Pantone matching available
– Dark images and backgrounds can be printed with amazing results
– Best seam to seam print/colour coverage.

Limitations:
– Higher price.
– Longer lead times (generally 6-8 weeks).
– Designs with large white areas do not work well.
– Samples not available.

How It Works:
Each product is made-to-order, from individual garment panels. The panels are dyed/printed individually, and the garment is stitched together after the printing has taken place. This is perfect for sportswear.

Alternatives:
Need sportswear or technical t-shirts faster than this? We have lot’s of pre-made off-the-shelf technical t-shirts and sports wear available. While we can’t offer dye sublimation, or all over print coverage on these products, we can provide standard print and embroidery options onto these products.

Updated on November 5, 2019
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